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Why 90% of Bond Failures Aren’t About the Adhesive

The hidden role of surface conditions

In the industry, there are many myths about bonding:

  • If a joint fails, it's the adhesive's fault.
  • If a surface looks clean, it must be ready.
  • A final inspection is sufficient to identify adhesion issues.

The truth?

Industry experts agree that about 90% of adhesion problems are not due to the adhesive; but arise from surface conditions such as invisible contaminants, incomplete preparation, or process fluctuations.

If adhesion problems are detected during final inspections, it is already too late. The real solution lies in checking the surfaces before bonding – to avoid errors and costly rework and to ensure product quality.

That's why Innotech and Brighton Science support companies in identifying these hidden problems early. We increase confidence in your processes and ensure that every connection is durable. Specifically, this is achieved, for example, through process-accompanying edge angle measurement with BConnect, allowing you to keep an eye on your limits (acceptable / not acceptable) at all times.

Our Brighton Science experts Dr. Maximilian Krötz and Florian Deuser will be at the parts2clean trade fair on 09.10. Feel free to talk to them about surface analysis, or schedule an appointment with them at the fair now!

Frequently Asked Questions (FAQ)

Question: Why do adhesion problems often not originate from the adhesive?
Answer: Around 90% of all adhesion issues arise from unsuitable surface conditions such as invisible contamination, incomplete preparation, or process variations. The adhesive itself is usually not the cause.

Question: Why is a final inspection not sufficient for ensuring bonding quality?
Answer: If adhesion problems are only detected during the final inspection, it is too late for cost-effective correction. The solution lies in checking the surface early, before bonding, to avoid errors and rework.

Question: How does Innotech support companies in ensuring optimal surface conditions?
Answer: Innotech, together with Brighton Science, helps identify hidden problems early and increase process reliability. This strengthens trust in production processes and improves the durability of bonded connections.

Question: What role does contact angle measurement with BConnect play?
Answer: The process-accompanying contact angle measurement with BConnect makes it possible to clearly evaluate surface conditions and monitor defined limits such as “i.O.” or “n.i.O.” at any time. This secures the quality of every bond.

Question: Where can you learn about surface analysis in person?
Answer: The Brighton Science experts Dr. Maximilian Krötz and Florian Deuser will be at the parts2clean trade fair on 09.10 and are available there for questions, discussions, and appointment scheduling.

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